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CSP is North America’s largest manufacturer and molder of composite materials. The company has produced more than 30 different composite battery-box covers for EVs in China and North America, including the Chevrolet Spark EV. The move from supplying battery box covers to fully assembled, multi-material battery enclosures is in full swing.
The move from supplying battery box covers to fully assembled, multi-material battery enclosures is in full swing. CSP technical specialists are prototyping 1.5 x 2-meter trays and covers that are “about the size of almost every vehicle manufacturer’s battery box,” noted Hugh Foran, CSP’s executive director of new business development.
CSP readies its new multi-material battery enclosures for 2021 production. A cutaway of CSP’s battery box, which uses the supplier’s standard 50% vinyl ester grade of SMC. (CSP)
And we’re using our in-house design capabilities to optimize the battery pack’s structural frame design,” Siwajek explained. Most of the EV industry’s battery trays are made entirely of metal and can weigh more than 1,000 lb/454 kg including the batteries. CSP’s lightweight composite counterpart, reinforced with aluminum and steel, has advantages.
The global commercial and industrial solar energy storage battery market is experiencing unprecedented growth, with demand increasing by over 400% in the past three years. Large-scale battery storage solutions now account for approximately 45% of all new commercial solar installations worldwide. North America leads with a 42% market share, driven by corporate sustainability goals and federal investment tax credits that reduce total system costs by 30-35%. Europe follows with a 35% market share, where standardized industrial storage designs have cut installation timelines by 60% compared to custom solutions. Asia-Pacific represents the fastest-growing region at a 50% CAGR, with manufacturing innovations reducing system prices by 20% annually. Emerging markets are adopting commercial storage for peak shaving and energy cost reduction, with typical payback periods of 3-6 years. Modern industrial installations now feature integrated systems with 50kWh to multi-megawatt capacity at costs below $500/kWh for complete energy solutions.
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